China China New Textile Automatic Winding Machines, Affordable Automatic CoilAutoconer Machine worm gear box design

Relevant Industries: Manufacturing Plant, Textile Market
Showroom Area: Egypt, Turkey, Viet Nam, Indonesia, Pakistan, Mexico, Russia, Argentina, Bangladesh, South Africa, Uzbekistan, Malaysia, Morocco
Video clip outgoing-inspection: Presented
Equipment Examination Report: Supplied
Marketing Type: Common Solution
Guarantee of core factors: 1 Year
Main Parts: PLC, Motor
Situation: New
Application: textile
Kind: Bobbin winder
Production Ability: 99.9%
Spinning Approach: Rotor Spinning
Automated: Sure
Dimension(L*W*H): 22627*1365*2650mm
Fat: 8000 KG
Electricity: 33750(real use eleven-15kw)
Warranty: 1 Yr
Soon after Guarantee Support: On-line assist
Product title: Bobbin winder
Winding pace (m/min): 400~2200, (with ongoing variation)
Bobbin taper: 4°20 and 5°57
Groove drum: DC motor coaxial transmission, stage-less pace regulation
Anti-ribboning method: motor pace variation managed in entire method
Digital yarn clearer: USTER/LOEPFE electronic yarn clearer
The slotted drum laps: 2 or 2.5
Feeding tube specification: diameter=32-65mm,duration=one hundred eighty-300mm
Certification: ISO9001
Packaging Particulars: Wood circumstances
Port: HangZhou

China New Textile Automatic Winding Equipment, Affordable Computerized Coil/Autoconer Device
VCRO computerized winder inherits the benefits of SMARO-NEW sequence winder, adopts bran-new profile layout – featured by gorgeous and dignified, 76M3min 12bar Compair-Gardner Denver Mid-stress Centrifugal Turbo Screw Air Compressor adopts the bran-new sensible anti-pattering system, new kind of rigidity control program and new sort of balloon control mechanism to make sure perfect bundle developing, more even winding pressure,high machine operation steadiness and reliability to meet up with client requirement far better.

Greater

  • New sort of anti-pattering mechanism
  • New variety of the enclosed drum protect
  • New kind of shoft rigidity mechanism
  • Digital anti-wrap drum
  • Drum optional freely
  • Faster
  • Stress close loop control program.
  • Optimized bobbin yarn suction nozzle.
  • Optimized package deal yarn suction plan.
  • Optimized gill pin structure
  • Improved spindle panel set up method
  • A lot more Reliable
  • New kind of soft stress structure.
  • New type of grid stress mechanism.
  • Optimized stress yarn-catcher composition
  • Optimized vacant bobbin conveyor
  • Enhanced vacant bobbin assortment box
  • Optimized air door construction.
  • Transparent lints box window.
  • Optimized mobile fan structure.

  • Uniform and cosistent yarn stress, exceent developing of yarn package deal
    New sort of digital anti-pattering technique, adopting stability strain regulating in ratio, features for the duration of the whole winding procedure to get rid of the formation of crucial patterned yarn. Multi-sort of drums optional for various yarns meet up with the prerequisite of bundle developing and capability.
    New kind of closed drum cover can successfully prevent bundle yarn tail from throwing off, greatly decrease yarn wrap on tiny bobbin side, stop bobbin creating issue, improve one particular-time head suction profitable charge. Electronic anti-wrap drum can avert yarn wrap on drum and stepped winding yarn, enhance deal building and reduce content squander.
    Recently increased stress near-loop handle guarantees even doffing tension, enhance winding velocity ten-twenty% and production performance 2-5%
    New variety of comfortable rigidity composition can stabilize yarn tension and increase creation performance.
    Optimmized method framework to increase creation effectiveness
    Evaluating with traditional belt generate, DC brushless motor coaxial drive winding drum could reduce the electrical power intake and boost the productivity owing to the elimination of the electrical power decline brought on by belt friction and slipping.
    Bundle yarn head suction paogram is optimized, which proficiently stop the troubles this kind of as yarn chocking on deal yarn suction nozzle, enhance production efficiency 1-2% and improve equipment procedure reiability.
    Place of gill pin inside of package suction nozzle is moved backwards to enhance yarn route aircraft and enchance yarn suction successful price.
    Bobbin suction nozzle handle is optimized, the aero place of bobbin suction nozzel is controllable and twisting program is monitored, which can decrease the price of ejecting bobbin by spindle and enhance production effectiveness.

    Prime amount digital yarn clearer, complete approach management of yarn top quality
    USTER QUXIHU (WEST LAKE) DIS.M 3 Q/Information

    LOEPFE ZENIT+
    Electronic clearer controls yarn quality, such as yarn joint good quality, during the entire winding method. Two diverse yarn clearer configurations are adoopted for standard yarn winding and joint repectively. the most innovative digital yarn modles can be geared up. Fpreign fiber detecting operate can be chose as optional.

    Principal Specialized SPECIFICATION

    KindSolitary-spindles, High Top quality Vacuum Filtration Program CA Membrane 500 ml one-sided arrangement, still left of appropriate hand
    Winding pace400-2200m/min, step-considerably less velocity regulation
    Amount of winding spindlessix to eighty every 2 spcing incremnet
    Spindle distance320mm
    Relevant bobbin taper4°20′, 5°57′
    Feeding bobbinDiameter=32-65mm, duration=a hundred and eighty-300mm
    Joint sortAirspllicer, aquasplicer
    Circles on drum2 or 2.5
    Maganize kindnine or 6 holes
    Clearer varietyUSTER/LOEPFE electronic yarn clearer
    DrumDC motor coaxial transmission, stage-significantly less velocity regulation
    Circles on drum2 or 2.5
    Anti-patteringMotor pace variation managed in total method
    Joints circleElectrical logic management, smart cycle
    Tension managementElectromagnetic strain
    Electricity mounted33.fifty seven kW (real consumption 11-15kW)
    All round dimension (sixty spindles)22627×1365×2650mm
    Organization Data
    Certifications
    Packaging & Shipping

    Our Exhibition
    FAQQ: How’s the following-sale service?
    A: We offer you engineers offered to service overseas under merchandiser’s supervision and translation.

    Q: Are you available for on-the-place invitation?
    A: We do welcome our new and old pals arrive here to have a visitation. Aside from, we would send you our exposition and relative data to market a face-to-encounter conference if you would like to.

    Q: Is the value offered changeable?
    A: We offer you sensible cost for each and every client, and the value is changeable according to buying amount.

    Q: How about the quality?
    A: The primary subassembly and uncooked materials are all provided by huge organizations. Crucial parts are study and designed by our very own personnel. Specialist assembly line work and strict top quality examination technique can make certain your substantial good quality prerequisite.

    Q: Are you a company or Trade Organization?
    A: We are a expert company holding our very own International Trade Division, 2571 Lancui Fashionable Stainless Steel Trend Ring Her Jack His Sally Black Couple Rings for that we can much better comprehend customer’s demands and supply a realistic price tag.

    Q: Solution /Quality Guarantee and After Sale Provider?
    A: 1 calendar year guarantee for the Worldwide common. We are function on-line 24 hrs. If you have any questions about our equipment you can contact us.

    worm_reducer

    What is a worm gear reducer?

    A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

    Hollow shaft worm gear reducer

    The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
    Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
    Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
    Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

    Double throat worm gear

    Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
    The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
    When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
    The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
    The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
    worm_reducer

    Self-locking function

    One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
    The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
    Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
    A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
    Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

    Heat generated by worm gears

    Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
    There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
    Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
    Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
    Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
    worm_reducer

    Size of worm gear reducer

    Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
    The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
    Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
    Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
    The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

    China China New Textile Automatic Winding Machines, Affordable Automatic CoilAutoconer Machine     worm gear box design	China China New Textile Automatic Winding Machines, Affordable Automatic CoilAutoconer Machine     worm gear box design
    editor by czh 2023-07-03