China Custom 1000L Stainless Steel Heating Double Jacket Yogurt Fermentation Tank Lotion Making Machine aluminium worm gear reducer

Mixer Type: Homogenizer
Barrel Volume (L): 1 W164 X164 ML GL-Class 164325714 16432 for mercedes benz milk tea, shampoo, liquid soap etc.
Speed control: Stepless speed variation device,adjustable
Keywords: Shampoo Making Machine
Packaging Details: Wooden box
Port: ZheJiang /HangZhou

Custom 1000L Stainless Steel Heating Double Jacket Yogurt Fermentation Tank Lotion Making MachineCustom Made 50L- 30,000L, 20 Years Of Experience. Reasonable Price And Best Service, CE Certificated Products.15-30 day fast delivery. Please contact us for the offer. Video Products Description Mixing tanks come in various sizes and can be used in a wide range of industries.We are a manufacturer of stainless steel mixing tanks designed to fit your products and processes. Description:This series is the most advanced blending equipment in fields of Chemical, pharmaceutical, food, etc. When the high-speed super-fine emulsification paddle works, it throws the materials in the center of rotor to stator at a high speed, then through tooth clearance of stator, and shearing, collision and crushing between rotor and stator, the super-fine emulsification is realized. Therefore, it is an integrated equipment comprising functions such as blending, emulsifying, homogenizing, solving and crushing. We can customize according to your drawings, or we can provide you with design drawings according to your requirements.

Capacity50-30,000L (Can Be Customerized)
Mixing Power0.75-15KW
Mixing Speed0-60 (R/MIN)
Homogenizing power2 .2-22 KW
Homogenizing speed0-3600 RPM
Heating ModeSteam heating or electric heating (optional)
Material304 or 316 Stainless steel
InsulationSingle layer or with insulation
Top Head typeDish top, Open lid top, Flat top
Bottom typeDish bottom, Conical bottom, Flat bottom
Agitator typeimpeller, Anchor , Turbine , High shear, magnetic mixer, Anchor mixer with scraper
magnetic mixer, Anchor mixer with scraper
Inside FinshMirror polished Ra<0.4um
Outside Finish2B or Satin Finish
The parameters for reference ONLY, all the machines can be customized accordingly.
Capacity & Characteristic of stainless steel mixing equipment* Contact part : SUS316L or SUS304* Function : heating, blending, homogenizing* Mixing system : frame scraper agitator mixer and high shear homogenizer mixer* Heating system : jacket heating / running water cooling* Movable design and simple to operateApplicable Products.1. Cosmetics industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, cold sun cream, facial cleanser, nutrition dense, detergent, shampoo, hair cream, conditioner, serum, moisturizing cream, Hand cream and so on.2. Daily chemical industry:Laundry liquid production, hand sanitizer, toilet net, car glass water.3. Pharmaceutical Industry:Latex, emulsion, ointment (ointment), oral syrup, oral liquid and the like.4. Food Industry:Sauces, cheese, nutritional liquid, baby food, chocolate, sugar and so on.5. Chemical Industry:Latex, Sauce, specified products, paints, coatings, backpack high pressure sprayer to sanitize power sprayer machine for sale resins, adhesives, lubricants and so on.Configuration:1. Quick opening manhole.2. Various types of CIP cleaners.3. Sanitary ventilation hood to defend against flies insects.4. Adjustable triangular bracket.5. Detachable feeding tubes.6. Thermometer (According to the customer’s requirements).7. Ladder (According to the customer’s requirements).8. Advancing side blender9. Level meter and level controller (According to the customer’s requirements).10. Anti-vortex plate.Standard mixing tanks or tailor-made for your product and processWe understand that every mixing tank is different. Therefor, we design our tanks tailor-made for you, so you can be sure that the tank will suit to your product and process best.Options we can include into your tank are:* Tillable*Fully integrated control panel*Heated and/or cooled*Agitators*Load cells*Level switches*Cleaning options*Skid mountedFeatures:1. Inner tank body, jacket and outer layer, with thermal insulation material filled in between.2. Materials are all sanitary stainless steel.3. User-friendly design ,easy to operate.4. Transition area of interior wall on tank adopts arc for transition to ensure no dead comer of sanitation.Agitator design and fabrication:In addition to tanks, We also make its own agitators. This way you have 1 point of contact for the entire tank concept. Agitators that we design and produce are:*Gate agitator*Anchor agitator*Scraping agitator*Propeller agitator*Bottom driven agitator*Dispersing disk*Rotor/stator*Screw agitator*Combination of agitators*High shear mixer*Turbo mixer*Side entry agitator*Static mixer*External homogenizer…Shampoo Making Machine Top Homogenizer with scraper mixer Bottom Homogenizer with scraper mixer Stirrer Inside The Tank We Have Different Types: Homogenizer, Paddle, Frame, Propeller, Anchor With Scraper (Other Stirrer can be customized) 1, Bottom magnetic agitator with propeller impeller, speed from 50-400rpm or 50-800rpm. This kind of agitator is mixing thin viscosity, such as eye drop, injection, CIP liquid, water, etc.2, Top mechanical agitator with propeller impeller, speed at fix 71rpm or adjustable 20-200rpm or special requirement. This kind of agitator is mixing syrup, injection, blood, oral liquid, culture media, etc.3, Top mechanical agitator with anchor or frame impeller, speed is from 10-70rpm. It is mixing higher viscosity, such as sediment or viscosity oral liquid, etc.4, Top emulsification homogenizer, speed max 2900rpm for small vessel, 1480rpm for bigger tank. This kind of agitator is mixing most high viscosity, such as suspension, oil, fat emulsification, etc.5, Bottom emulsification homogenizer, speed max 2900rpm for small vessel, 1480rpm for bigger tank. This kind of agitator is mixing most high viscosity, such as suspension, oil, fat emulsification, etc.We have more than 1 hundred different types of mixers to meet your product process. Details Images Packaging & Shipping We are experienced in the whole packing and shipping process,and we will be responsible for any damage made during shipping and send clients replacements for free.* Sufficient inner protection with different materials, including bubble bag, foam board and others.* Qualified wooden package or carton for different products or as customer require* Strict packing process to ensure the safety and completeness of the goods Certifications FAQ Q1. What is your terms of packing?A: Generally, we pack our goods in a plywood case or carton package for small parts.If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.Q2. What are your terms of payment?A: T/T in advance, 30% as deposit, and finish 70% balance payment before delivery.We’ll show you the photos of the products and packages before you pay the balance.Q3. What are your terms of delivery?A: EXW, FOB, CIF, DDU.Q4. How about your delivery time?A: Generally, it will take 3 to 4 weeks after receiving your advance payment. The specific delivery time dependson the items and the quantity of your order.Q5. Can you produce according to the samples?A: Yes, we can produce by your samples or technical drawings.Q6. Do you test all your goods before delivery?A: Yes, we have 100% test before deliveryQ7: How do you make our business long-term and good relationship?A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend, and we sincerely do business and make friends with them, no matter where they come from.Liquid Soap MixerStainless Steel Tank Contact Us

worm_reducer

Worm gear reducer

A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.

high efficiency

High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
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pocket

A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
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high gear ratio

Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
China Custom 1000L Stainless Steel Heating Double Jacket Yogurt Fermentation Tank Lotion Making Machine     aluminium worm gear reducer	China Custom 1000L Stainless Steel Heating Double Jacket Yogurt Fermentation Tank Lotion Making Machine     aluminium worm gear reducer
editor by Cx 2023-07-11