China factory Stainless Steel Sanitary Vertical 0.55kw Positive Displacement with Stepless Speed Variator

Product Description

Stainless Steel Sanitary Vertical 0.55KW Positive Displacement with Stepless Speed Variator

Description:
The rotary lobe pump is a positive displacement pump. It is suitable for transferring all kinds of fluid, either in low viscosity or in high viscosity, even the liquids with particles. Because of the low working speed, the lobe pump can pump the media in gentle with making less damage to the product. The lobe pump gives almost the same flow rate at the set speed which gives a relatively constant output of the product. It has horizontal TUL and vertical TUR type to reach the target of different fluid direction control.

Technical design SPEC:
Max flow rate:50m3/h
Power supply: 0.75kw to 22kw
Max viscosity of the media:100000Cps
Max temperature: 120 °C
Material:SS304/SS316L
Mechanical seal:single mechanical seal/double mechanical seal
Inlet/outlet connection:Thread, Clamp, Flange,Weld
Rotors:tri-lobe rotors,butterfly rotors,paddle wheel rotors,multi-lobe rotors
Internal Surface treatment: ≤ Ra0.8μm as default
Motor brand: ABB or local motor
Motor type: variable frequency motor, fixed speed motor

Structure and working principle:
The lobe pump is consist of a casting housing, shaft, rotors and mechanical seal. Shaft connects the motor and rotors. When motor starts working, the shaft will rotate which makes the rotor to revolve synchronously. Two rotors inside the casing without touching each other but dividing the cavity into several parts gives space for the fluid to fill in. As rotor moves in counter-clockwise directions, it carries the fluid from inlet to discharge port while generating pressure at the discharge port.

Feature:
 Heat jacket as an optional choice for the media that is easy to solidification and freezing, such as chocolate
 Super clean and compact design in mechanical seal to keep hygiene
 There is no friction between rotors and pump body which ensures a long using life
 It is time-saving in fast assemble and disassemble.
 It has a characteristics of low speed with high output
 The conveying process is smooth and continuous
 Built-in safety valve can be require if any need.
 It can be equipped with trolley and control panel

Application:
The rotary lobe pump is sanitary design which has wide use in application. It is not only used in high viscosity fluids, such as tomato paste, honey, chocolate, yogurt, but also can be used for the CIP&SIP system. It is widely applied in food, beverage, dairy, cosmetics,pharmaceuticals,chemical industry and others.


Pumps We Manufacture:

Stainless Steel Pump Stainless Steel Centrifugal Pump With Round Cover 
Stainless Steel Centrifugal Pump With Rectangular Cover 
Stainless Steel Scavenge Liquid Ring CIP self priming pump  
Stainless Steel Side channel Scavenge CIP Pump With Ox Type 
Stainless Steel  Rotary Rotor Lobe Pump 
Stainless Steel Mixing Pump 
Stainless Steel Emulsifering Pump 

ABOUT OUR COMPANY

JoNeng valves company was started in 2007. Located in the stainless steel industry zone, HangZhou, China.
Totally 130nos of workers and the factory Covers 5000m2. Till now, we have 34 sets of LG Mazak machines and other local CNC machines; Plus, we have 2 sets of automatic machining unit.
To assure better quality, we have the full inspecting quality control equipment: 1nos Ra roughness instrument, 3nos stainless steel spectrometer, numbers of roundness instrument, numbers of thickness instrument, numbers of radius instrument, 3 nos pressure testing center.
JoNeng valves provides the following sanitary flow control components:
Stainless steel sanitary valve ( stainless steel sanitary butterfly valve, sanitary diaphragm valve, sanitary check valve, sanitary ball valve, sanitary CPM valve, …)
stainless steel sanitary pipe fittings( stainless steel sanitary elbow, tee, clamp, ferrule, union, cleaning ball, sight glass, filter…)
Stainless steel Sanitary pump ( stainless steel sanitary centrifugal pump, rotary lobe pump, CIP pump)
JoNeng services for food, beverage, dairy, chemical, bioth, pharmaceutical, and etc industries.
 
JoNeng customers are from 55 different countries.After so many years, JoNeng know more about different requirements from different countries’ customers.
JoNeng valves believes in “What we say, what we do”. We always believe honesty and responsibility is the only way leading to long term business relationship. Trying our best for customers and put ourselves into customers’ shoes.
Our commitment ” Never let customers leave us because our poor quality”.
Making business with us, making friends with us.

OUR PRODUCTION CAPACITY

Production Lines Stainless steel sanitary pipe fittings’ line, machining line, sanitary manhole line, 
Product Range sanitary butterfly Valve, sanitary diaphragm valve, sanitary pipe fittings, union, ferrule, sight glass, manhole cover, safety valve, sampling valve….
Year Established 2007
Factory Size in Square Meters 5000M2
NO. OF TOTAL STAFF 130
Production Capital 8 000 000 USD
Detail capacity Manhole covers 12000nos
  Pipe fittings 150000nos
  Ferrules, unions, connectors 200000nos
  Diaphragm valves 15000nos
  Butterfly valves 20000nos
Investment in Manufacturing Equipment 750000usd
Details of equipment For machining parts
29 nos of LG Mazak CNC Machines
4 nos of local CNC machines
2 nos of automatic CNC center
12 nos of plain lathe
 
For pipe fittings
4 nos of press
3 nos of cutting machine
3 nos of chamfering machine
 
We also have the following quipments
4 nos of polishing machine
12 nos of grinding machine
3 nos of laser marking machine
3 nos of pressure testing machine
1 nos of temperature testing machine
3 nos of spectro instrument
1 nos of surface roughness device
Primary Competitive Advantages Strict inspection , honest business way, fast revert on order problem
Stocked materials Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover,
OEM Services Provided yes
Design Service Offered yes
Sales Volume 6 000 000 usd
Export Percentage 80%
MAIN MARKET USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa,Indonesia, Saudi, India, New Zealand, Australia, Middle East
Own Brand Name JoNeng

OUR STOCK

OUR INSPECTION

HOW DO WE MAKE THE QUALITY CONTROL
For
Raw Materials
1.  Material control from raw materials. For raw material checking, we check 100% by chemical liquid. Any property      mistakes would be rejected.
2. Sand hole inspection after raw materials are machining before polishing.
3. Carbon component report can be provided if needed
4. Mechanics test report can be provided if needed
 
For New products 5. 2nos of new samples to be checked against technical drawing. Testing report is provided to customers before bulk production.
 
For finished materials 6. For valves, pressure testing and temperature testing is required for each valve.
7. After we get the finished products, we check for surface roughness, thickness equality, roundness, size measurement and sand holes again.
8. For all finished products, the checking quantity is not less than 10% of total quantity.
9. Before shipment, we check for the quantity of each product in order to find out any missing quantity or wrong product.

OUR PACKAGING

OUR EXHIBITION

FAQ:
1.   Are you a trading company or factory?    
We are a manufacturer factory and we also have our own exporting license.
2.   Do you have certificate ?   
Yes,  ISO, FDA, LFGB, CE, PED certificate . We also have some patents in design. 
3.   How do you control the quality? 
     In quality control ,the most important is to avoid material mixing . 
     In our factory , 3 spectro PMI machines are used in raw material warehouse, production plant, dispatch plant.     
     Pressure inspecting machine, PMI machines, RA roughness spector, hardness testing machine…..  all machines help in inspection.
     2 staff inspect during production in different sections
     5 staff inspect the finished productions to avoid shortage, poor quality, mixing chemical….     
4.  If there is any quality problem, how do you solve it? 
We are very proud that we never make one customer leave us. We are not 100% perfect, there is some quality problem. 
Normally replacement, or compensation, or resend goods to customers as per the condition. To be discussed as per condition. 
5.   How long is your delivery time?   
For normal products in 7-10 days; for bulk order, in 15-25 days. It depends.
6.   Warranty time?
     3 years warranty for all of our stainless steel products. Gaskets or the easy broken parts are not included due to the different application for customers. 
7. Why trust in us ?
     14 years in this industry . It makes us professional .Good credit in this market.
     All of our machines are the assurance of our responsibility.    
8. Free sample ?
Free samples can be provided for first cooperation under sincere  cooperation.
9. What is the MOQ? 
1pcs MOQ is welcome for starting cooperatoon
10.Material certificate ?
Material certificaite, mill certificate, pressure testing certificate, roughness certificate, measure certificate, RT certificate,…   can be available, please declare when inquiry us.
11.    More questions are appreciated. 
 
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After-sales Service: All The Time
Warranty: 1 Year
Max.Head: 80-110m
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

variator

How does the design of variators contribute to energy savings and reduced emissions?

Variators are designed with several key features and mechanisms that contribute to energy savings and reduced emissions. These design aspects focus on optimizing power transmission efficiency, reducing mechanical losses, and enabling better control over the powertrain. Here’s a detailed explanation of how the design of variators contributes to energy savings and reduced emissions:

1. Continuously Variable Transmission (CVT) Design:

Variators, particularly those used in CVTs, offer a continuously variable gear ratio, allowing the engine to operate at its most efficient speed for a given driving condition. Unlike traditional transmissions with fixed gear ratios, CVTs enable the engine to stay within its optimal power band, resulting in improved fuel efficiency. The continuously variable nature of CVTs ensures that the engine can maintain an optimal RPM (revolutions per minute) regardless of the vehicle speed, reducing unnecessary fuel consumption and emissions.

2. Friction Reduction:

Variators are designed to minimize friction and mechanical losses in the power transmission system. Friction reduction measures, such as the use of low-friction materials, improved lubrication systems, and optimized bearing designs, help to minimize energy losses during power transmission. By reducing friction, variators improve the overall efficiency of the powertrain, allowing more energy from the engine to be effectively transferred to the wheels or driven machinery, resulting in energy savings and reduced emissions.

3. Lightweight Construction:

The design of variators focuses on lightweight construction using materials that offer high strength and durability. By reducing the weight of variators, the overall weight of the vehicle or machinery can be reduced. A lighter vehicle or machinery requires less energy to accelerate, decelerate, and operate, resulting in improved energy efficiency. Additionally, lighter components in variators also contribute to reduced mechanical losses and improved overall system efficiency.

4. Efficient Power Flow:

Variators are designed to ensure efficient power flow from the engine to the wheels or driven machinery. They are engineered to minimize power losses during transmission, ensuring that a maximum amount of power is delivered to the wheels or machinery. By optimizing power flow, variators help to reduce energy waste and improve overall energy efficiency, resulting in energy savings and reduced emissions.

5. Advanced Control Systems:

Modern variators often incorporate advanced control systems that optimize power delivery and engine operation. These control systems continuously monitor various parameters, such as throttle input, vehicle speed, and engine load, and adjust the gear ratio accordingly. By precisely controlling the powertrain, variators help to minimize unnecessary fuel consumption and emissions. Additionally, advanced control systems can also facilitate regenerative braking and energy recovery, further enhancing energy savings and reducing emissions.

6. Integration with Hybrid and Electric Powertrains:

Variators are designed to integrate seamlessly with hybrid and electric powertrains. In hybrid vehicles, variators play a crucial role in efficiently transferring power between the internal combustion engine and the electric motor. They enable smooth transitions between different power sources, optimizing energy usage and reducing emissions. In electric vehicles, variators are often used in conjunction with single-speed transmissions to provide efficient power delivery from the electric motor to the wheels, contributing to energy savings and reduced emissions.

7. Compliance with Emission Regulations:

The design of variators takes into account emission regulations and standards imposed by regulatory bodies. Manufacturers ensure that variators meet or exceed these regulations by incorporating features that minimize emissions and improve fuel efficiency. This includes optimizing gear ratios for reduced fuel consumption, implementing efficient control systems, and utilizing technologies such as regenerative braking and energy recovery. By complying with emission regulations, variators contribute to reduced emissions and environmental impact.

In conclusion, the design of variators incorporates features that optimize power transmission efficiency, reduce mechanical losses, and enable better control over the powertrain. These design aspects, such as continuously variable transmission design, friction reduction, lightweight construction, efficient power flow, advanced control systems, integration with hybrid/electric powertrains, and compliance with emission regulations, contribute to energy savings and reduced emissions. By improving overall system efficiency and optimizing power delivery, variators play a significant role in achieving energy efficiency and environmental sustainability in vehicles and machinery.

variator

What are the signs that indicate a need for variator repairs, and how can they be diagnosed?

Recognizing the signs that indicate a need for variator repairs is crucial for maintaining the performance and reliability of the system. Here are some common signs to watch out for and the diagnostic methods used to identify variator issues:

1. Abnormal Noise:

If you notice unusual noises coming from the variator, such as grinding, whining, or rattling sounds, it could indicate a problem. These noises may be a result of worn-out bearings, misaligned components, or damaged pulleys. To diagnose the issue, a thorough inspection of the variator, including the pulleys, belts, and bearings, can help identify the source of the noise.

2. Slipping or Inconsistent Power Transfer:

If you experience a loss of power or notice the engine revving without a corresponding increase in speed, it could indicate slipping belts or worn-out pulleys in the variator system. Inconsistent power transfer can also manifest as jerky acceleration or a delay in power delivery. Diagnosing this issue involves checking the tension and condition of the belts, as well as inspecting the pulleys for signs of wear or damage.

3. Overheating:

If the variator system becomes excessively hot during operation, it may indicate a problem. Overheating can be caused by factors such as insufficient lubrication, misalignment, or excessive friction within the variator components. Diagnosing this issue involves monitoring the temperature of the variator during operation and inspecting the lubrication levels, cooling systems, and components for any abnormalities.

4. Vibration or Shaking:

Excessive vibration or shaking during variator operation can be a sign of misaligned components, worn-out bearings, or damaged pulleys. These issues can lead to an imbalanced operation, resulting in vibrations felt throughout the machinery. To diagnose this issue, a visual inspection of the variator components and a check for any signs of wear or damage can help identify the source of the vibration.

5. Leaking Fluid:

If you notice fluid leaks around the variator system, it could indicate a problem with seals or gaskets. Leaking fluid can lead to inadequate lubrication or loss of hydraulic pressure, affecting the performance and reliability of the variator. Diagnosing this issue involves identifying the source of the leak and examining the seals, gaskets, and fluid levels for any signs of damage or wear.

6. Erratic Gear Shifting:

If the variator system exhibits erratic or inconsistent gear shifting, such as sudden jumps in gear ratio or difficulty in engaging certain gears, it may indicate a problem with the variator components or the control system. Diagnosing this issue involves inspecting the variator components, including the pulleys, belts, and control mechanisms, and checking for any misalignments, wear, or malfunctions.

7. Diagnostic Tools and Professional Inspection:

In addition to the visual inspections mentioned above, professional diagnosis of variator issues often involves the use of specialized diagnostic tools and equipment. These tools can include belt tension gauges, laser alignment devices, vibration analyzers, temperature sensors, and diagnostic software. Professional technicians with expertise in variator systems can perform comprehensive inspections and use these tools to diagnose specific problems accurately.

It’s important to note that variator repairs should be carried out by trained professionals with experience in variator systems. If you notice any signs indicating potential variator issues, it is advisable to have the system inspected and repaired by a qualified technician to ensure proper diagnosis and appropriate repairs are performed.

variator

In what types of vehicles or machinery is a variator commonly used?

A variator is commonly used in various types of vehicles and machinery where the ability to provide variable speed or torque output is desirable. It offers advantages such as continuous gear ratio variation, stepless gear shifts, and optimized engine RPM. Here’s a detailed explanation of the types of vehicles and machinery where a variator is commonly used:

1. Automobiles:

One of the most common applications of a variator is in automobile transmissions. Continuously variable transmissions (CVTs) equipped with variators are increasingly being used in passenger cars, SUVs, and other vehicles. CVTs with variators provide smooth and seamless acceleration, improved fuel efficiency, and optimized power delivery. They are particularly beneficial in stop-and-go traffic situations and urban driving conditions.

2. Motorcycles and Scooters:

A variator is also commonly used in the transmissions of motorcycles and scooters. CVT systems with variators provide a smooth and responsive riding experience, allowing riders to easily adjust the speed and torque output. They offer advantages such as reduced gear shifting, improved acceleration, and enhanced fuel efficiency.

3. Industrial Machinery:

In industrial machinery applications, variators are used in systems that require adjustable speed or torque output. For example, variators can be found in conveyor systems, pumps, fans, and other equipment where precise control and flexibility are necessary. The ability to continuously vary the speed or torque allows for efficient operation and adaptability to different workloads.

4. Agricultural Equipment:

Agricultural machinery, such as tractors, combines, and harvesters, often use variators in their transmissions. The variators enable these machines to adjust their speed and torque output based on the specific requirements of different agricultural tasks. This flexibility allows for efficient operation in various field conditions and crop types.

5. Construction and Earthmoving Equipment:

In the construction and earthmoving industry, variators are used in machinery such as excavators, loaders, and bulldozers. These machines often require variable speed and torque to handle different tasks, such as digging, lifting, or pushing. Variators enable the equipment to adjust its output to match the specific requirements of each operation, improving productivity and control.

6. Marine Applications:

Variators are also utilized in marine applications, including boats, yachts, and ships. CVTs with variators provide smooth and efficient power delivery, allowing for precise control of the vessel’s speed. They offer benefits such as reduced vibration, improved fuel efficiency, and enhanced maneuverability.

In summary, variators are commonly used in automobiles, motorcycles, industrial machinery, agricultural equipment, construction and earthmoving machinery, and marine applications. They provide the ability to adjust speed or torque output continuously, resulting in improved performance, efficiency, and control in a wide range of vehicles and machinery.

China factory Stainless Steel Sanitary Vertical 0.55kw Positive Displacement with Stepless Speed Variator  China factory Stainless Steel Sanitary Vertical 0.55kw Positive Displacement with Stepless Speed Variator
editor by CX 2024-04-03