Applicable Industries: Manufacturing Plant
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Warranty of core components: 1 Year
Core Components: PLC, Engine, Motor
Condition: New
Application: Winding Yarns, Cotton, flax, wool, silk, chemical fiber Ne 6-180
Automatic Grade: Semi-automatic
Production Capacity: HIGH SPEED
Memory Capacity: 999999m
Voltage: 220V
Power: 360W
Dimension(L*W*H): 1870*870*1640
Weight: 210 KG
Warranty: 1 Year
Name: Semi Automatic Yarn Doubling Machine
Package: Wooden case
Num of Spindles: 1-108
Material: Steel
COLOR: Grey, green, white, blue
Speed: 100-500m/min
Package Bobbin: 0°
Usage: Winding Chenille
Keyword: Cone winder
Packaging Details: Wooden case
Port: ZheJiang , Front drive shaft 7L6521101BH 7L57101ABCD for Audi Q7 Volkswagen Touareg HangZhou, HangZhou, etc
Single Spindle(Unit) for Sample1. Automatic stop at preset diameter and at yarn break, speed up to 800 m/min.
2. Special winder for the production of bobbin size from 180-185mm.
3. Slow start and progressive speed increase, adjustable winding tension with frequency variator, mechanical clearers, yarn tensioners and anti-patterning device.
4. Supplied in sections of 1 up to 96 spindles ready for opearation.
2-6 Spindles(Units)1. Automatic stop at preset diameter and at yarn break, speed up to 1000 mt/min.2. Special winder for hank to cone, for any type of yarns & blends.3. Slow start and progressive speed increase, adjustable winding tension with frequency variator, JZJ2B unit Roots vacuum pump with Liquid Ring Vacuum Pump system mechanical clearers, yarn tensioners and anti-patterning device. 4. Supplied in sections of 1 up to 96 spindles ready for opearation.
Detailed Images Packing & Delivery Specifications
| Item | Technical parameters | ||||
| Types of winding | Drum,Random | ||||
| Mechanical speed | Up to 1000m/min (process speed depending on quality of yarn and feed packages) | ||||
| Package shape | Cylindrical or conical | ||||
| Traverse length | 10 inch: 250mm | ||||
| Mechanical anti-patterning system | Swing amplitude of creel :1-3mm | ||||
| Package bobbin | 0°，3°30’ | ||||
| Package diameter | Up toφ 290 mm | ||||
| Package density | 0.2-0.4g/cm3 | ||||
| Fibre / count | Cotton.flax, wool, silk, CZPT 22H substitute motor with gearbox reducer chemical fiber /Ne 6…180 | ||||
| Auto stop while yarn break | With electronic yarn detector,the spindle will stop when yarn break | ||||
| Slow start | For smooth start and better winding quality,supportting individual slow start for each spindle(available on request) | ||||
| External dimensions | 1700(length) ×0.7(width) ×1.64(height) | ||||
| Power supply | 220V | ||||
Lead: 152mm
Outer diameter: 82mm
Length: 176mm
Turns: 2 .5
Ni-P Alloy Winding DrumLead: 146mmOuter diameter: 95mmLength: 176mmTurns: 2
Ni-P Alloy Winding DrumLead: 150mmOuter diameter: 82mmLength: 176mmTurns: 2.5
Our Company CITME FAQ FAQ(1) Q: Are you a manufacturer or Trade Company?A: We are a professional manufacturer holding our own International Trade Department, for thatwe can better understand customer’s needs and offer a reasonable price.(2) Q: Are you available for an on-the-spot invitation? A: We do welcome our new and old friends come here to have a visitation.Besides, we would send you our exposition and relative information to promote a face-to-face meeting if you’d like to.(3) Q: Is the price offered changeable?A: We offer reasonable prices for every client, and the price is changeable according to the purchasing amount.(4) Q: How about the quality?A: The main subassembly and raw materials are all supplied by large companies. Key parts are research and developed by our ownstaff. Professional assembly line work and strict quality test systems can ensure your high-quality requirements.(5) Q: How’ Gearbox for Center CZPT Irrigation System s the after-sale service?A: We offer engineers available to service overseas under merchandiser’s supervision and translation.
Is a worm gear reducer right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer
Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.
Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.
It has a low clearance
Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by Cx 2023-07-07